Loading your sausages into their packaging requires extreme care, hygiene, and efficiency! Our sausage loading solution helps you to increase your OEE.
The VELEC hot dog loader is placed right after your hot dog cooking process, between the hot dog peeling or cutting unit and its primary packing system. It is absolutely of prime importance to make sure that this area of your process is the most hygienic designed area to prevent the development of bacteria before packing the Hot Dogs.
Every single detail of our VELEC Hot dog Loader fulfil and overpass the recommendations of the meat Industry and the best practices of the European Hygienic Engineering & Design Group (EHEDG).
Because sausage manufacturers typically process a wide range of recipes with different casings, lengths, weights and diameters, the VELEC sausage loader is highly versatile.
Capable of loading all types of sausages, and positioning them perpendicular or parallel to the movement of the film in your thermoformer in even or odd numbers, it allows great production flexibility.
Increase Your OEE
| Single Line | Double Line | |
|---|---|---|
| Product Diameter | 16 to 32mm | 16 to 32mm |
| Product Length | 60 to 260mm | 60 to 260mm |
| Output | Up to 600 products/min | Up to 1,200 products/min |
| Energy Requirements | 400V – 50/60Hz – 32kw | 400V – 50/60Hz – 32kw |
| Air Pressure Consumption | 6 bars – 50m3/h | 6 bars – 60m3/h |
Gentle Handling of your Hot-dogs to Maximize your Profits
Today, most sausage loaders available on the market generate a significant quantity of broken sausages, forcing companies to employ additional quality operators.
To avoid this loss of value, we have optimized our lines to ensure your products remain identical to their initial state.
First, sausages are handled on a smooth hygienic belt. The sausages are then transferred to the centrifugal machine plate, where the centrifugal force causes the sausages to gravitate to the periphery of the plate and to the edge of the drum one by one. They are then led one after the other onto the exit conveyor and then onto the piano belts. Finally, the hygienically designed pick-and-place robot gently selects and places the sausages into their main packaging.
The Velec Hot Dog Loader:
The Most User-Friendly and Secured Solution on the Market
Your employees are your most important asset. That’s why we have designed the most user-friendly and safest sausage loader on the market.
For this reason, every part of the machine is at ground level, without stairs or platforms. Operations are reduced to a strict minimum for maximum safety and ease of use for your employees.
Increase Productivity With The Help Of Our User-friendly HMI
To help you pilot, monitor and supervise your loader, a simple HMI composed of a series of intuitive screens is there to assist you. It is available in any language on simple demand, to better accommodate you.
An ergonomic solution for minimal human-machine interaction.
The VELEC Sausage loader’s interface is as intuitive as your smartphone. It provides access to all types of information, including videos of disassembly and cleaning of the line.
Benefit From a Remote Interactive Assistance to maximize your machines uptime
Remote interactive assistance is possible thanks to a built-in and secure remote access via Ethernet, Wi-Fi, or SIM card. A 360° camera control allows you to establish a direct connection with our experts who will guide you in restoring your line. You thereby can reduce expenses on experts travail costs to your production sites.
Vision System
At Velec Systems, we design ultra-flexible solutions that are easy to adapt and perfectly customized for every factory, every product, and every production rate. Thanks to the Vision System (option available on all solutions), the camera captures and analyzes your product in record time, expelling non-conforming products immediately.
Shape Control Sorting System
The vision system controls 180° of your products according to the following characteristics:
- length
- width
- color
- shape
A non-conforming product is therefore rejected if it is:
- too short or too long
- too thin or too wide
- remaining colored casing
- distorted
Recipes can also be defined to adapt the settings to each product
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